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    • 专利摘要:
    The present invention provides an optical film which generates a phase difference and whose wavelength dispersion of the phase difference is controllable. (1) Thermoplastic nodule having photoelastic coefficient (C p ) of 0 to 100 (× 10 -12 Pa -1 ) and stress optical coefficient (C R ) of 1,500 to 4,000 (× 10 -12 Pa -1 ) Bornene resin-containing optical film, (2) thermoplastic norbornene resin-containing optical for having a group of the formula-(CH 2 ) p -OC (O) -R 5 , or at least one group selected from the following formulas (3) and (4) Provide a membrane. <Formula 3> <Formula 4>
    公开号:KR20040002400A
    申请号:KR1020027017710
    申请日:2002-04-30
    公开日:2004-01-07
    发明作者:마사유끼 세끼구찌；야스히로 사까꾸라；히라꾸 시바따
    申请人:제이에스알 가부시끼가이샤；
    IPC主号:
    专利说明:

    Thermoplastic norbornene resin-based optical film {Thermoplastic Norbornene Resin Based Optical Film}
    [2] By extending | stretching the polycarbonate and polyester film | membrane normally used for the optical film | membrane, the function which provides retardation to transmitted light can be provided easily. Depending on the end use of the membrane, in most cases this retardation function was satisfactory. However, the anisotropy of the refractive index is too large, that is, the values of the photoelastic coefficient (C p ) and the stress optical coefficient (C R ) are too large, and a negative change in stress can greatly change the phase difference imparting function for transmitted light. . As a result, this phase difference providing function causes a problem of poor reliability and stability over time.
    [3] In the case of the triacetyl acetate film, the anisotropy of the refractive index is relatively small, but the film has problems such as heat resistance and deformation upon water absorption.
    [4] Cyclic polyolefin resins have a high glass transition temperature due to the stiffness of the main chain structure, an amorphous structure having a high light transmittance due to the presence of bulky groups in the main chain structure, and a low birefringence due to the small anisotropy of the refractive index. It attracts considerable attention as a transparent thermoplastic resin which has the characteristic to include and is excellent in heat resistance, transparency, and an optical characteristic. Cyclic polyolefin resins of this type are described, for example, in Japanese Patent Application Laid-Open No. 1-32625 (JP1-132625A), No. 1-32626 (JP1-132626A), No. 63-218726 (JP63-218726A), 2-133413 (JP2-133413A), 61-120816 (JP61-120816A) and 61-115912 (JP61-115912A).
    [5] In recent years, the use of such properties when using cyclic polyolefin-based resins in the fields of optical materials such as optical films, optical disks, optical lenses, optical fibers, as well as sealing materials for sealing optical semiconductors, has been the subject of much research. It was. In other words, The use of films formed from cyclic polyolefin-based resins for a variety of different film applications has been reported as a potential solution to the aforementioned problems associated with conventional optical films. As a specific example, Unexamined-Japanese-Patent No. 4-245202 (JP4-245202A), 4-36120 (JP4-36120A), 5-2108 (JP5-2108A), and 5-64865 (JP5- There is a retardation plate formed from the cyclic polyolefin resin film disclosed in 64865A). The use of cyclic polyolefin resin films for polarizing plate protective films is disclosed in Japanese Laid-Open Publication Nos. 5-212828 (JP5-212828A), 6-51117 (JP6-51117A) and 7-77608 (JP7-77608A). Is disclosed. Moreover, the base material for liquid crystal display elements formed from the cyclic polyolefin resin film is disclosed by Unexamined-Japanese-Patent No. 5-61026 (JP5-61026A).
    [6] In these publications, the fact that cyclic polyolefin-based resins having a water absorption of 0.05% or less can be produced relatively easily, and this low water absorption value is reported as a special characteristic of the resin, describes that such a low water absorption is an essential characteristic. However, when a cyclic polyolefin resin film having low water absorption of this form is used as a substrate for a retardation plate or a liquid crystal display element, for example, the adhesion of a hard film, an antireflection film or a transparent conductive layer, or the adhesiveness with a polarizing plate and glass It can be bad. Moreover, when using a cyclic polyolefin resin film as a protective film of a polarizing plate, in addition to the adhesive problem mentioned above, an additional problem arises in that it is very difficult to dry the moisture of the aqueous adhesive normally used when adhering a film to a polarizer.
    [7] However, the cyclic polyolefin resin group includes a wide range of other structures, and not all cyclic polyolefin resins exhibit an absorption rate of 0.05% or less. In order for the water absorption to be 0.05% or less, the cyclic polyolefin-based resin must have a polyolefin structure formed of only carbon atoms and hydrogen atoms or a structure in which a certain proportion of halogen atoms are incorporated.
    [8] As a result, in order to solve the above-mentioned problems related to low water absorption, optical films incorporating thermoplastic norbornene resins having polar groups incorporated in their molecular structures are disclosed in JP-A-7-287122 (JP7-287122A) and JP-A-7. -287123 (JP7-287123A). The optical films disclosed in these publications exhibit excellent optical properties including high transparency, low retardation of transmitted light and uniform and stable application of retardation to transmitted light when stretched orientated, and with good levels of heat resistance and other materials. Provides adhesion and adhesion, and also hardly deforms upon moisture absorption.
    [9] However, such conventional cyclic polyolefin resins have too small anisotropy in refractive index, that is, values of photoelastic coefficient (C p ) and stress optical coefficient (C R ) are too small, thereby providing a function of imparting a phase difference to transmitted light. When the optical film incorporating this type of cyclic polyolefin-based resin having is prepared, there are limitations on the conditions for stretching and orienting the film, and the function of imparting a phase difference to the transmitted light may be insufficient. In other words, since it is difficult to obtain transmitted light having a large phase difference, the function of imparting phase difference to the transmitted light may be insufficient depending on the end use of the film.
    [10] Summary of the Invention
    [11] It is an object of the present invention to provide excellent properties of membranes comprising conventional cyclic polyolefin resins, i.e. high transparency, uniform and stable retardation function for transmitted light in the stretching orientation, excellent heat resistance together with good adhesion and adhesion with other materials, Cyclic polyolefin-based resins having properties such as little deformation when absorbing moisture, and suitable for anisotropy of the refractive index to easily perform the stretching and orientation processes, and have a large retardation of transmitted light. To provide an optical film incorporating a thermoplastic norbornene resin) as a main component.
    [12] In order to achieve this object, the first aspect of the present invention has a photoelastic coefficient (C p ) of 0 to 100 (× 10 −12 Pa −1 ) and a stress optical coefficient (C R ) of 1,500 to 4,000 (× 10 −) 12 Pa -1 ) to provide an optical film incorporating a thermoplastic norbornene resin.
    [13] A second aspect of the present invention provides an optical film comprising at least one resin layer comprising a thermoplastic norbornene resin formed of a polymer comprising a structural unit a represented by the following formula (1).
    [14]
    [15] Where
    [16] n is one of 0 and 1,
    [17] m is one of 0 and an integer of 1 or more,
    [18] X is one of a group represented by the formula -CH = CH- and a group represented by the formula -CH 2 CH 2- ,
    [19] R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom; Halogen atom; C1-C30 substituted or unsubstituted hydrocarbon group which may contain the coupling group which mixed the oxygen atom, the nitrogen atom, the sulfur atom, or the silicon atom; And polar groups; or
    [20] R 1 and R 2 , or R 3 and R 4 , or R 2 and R 3 are bonded to each other to form a hydrocarbon ring or a heterocyclic ring, wherein the hydrocarbon ring or the heterocyclic ring is a separate single structure or another ring May be one of a polycyclic structure formed through condensation, and the formed hydrocarbon ring or the heterocyclic ring may be an aromatic ring or a non-aromatic ring),
    [21] Within at least a portion of the structural unit a incorporated in the polymer, at least one of the groups of R 1 to R 4 is a group of formula (2), or the groups R 2 and R 3 are bonded to each other to Form at least one of the groups selected from 4,
    [22] The plurality of Xs present in the molecules of the copolymer are the same or different.
    [23] -(CH 2 ) p -OC (O) -R 5
    [24] [Wherein,
    [25] p is an integer from 1 to 5, R 5 is any of a biphenylyl group, a naphthyl group (α or β), anthracenyl group, and one of these groups in which a hydrogen atom is substituted with a halogen atom or a hydrocarbon group having 1 to 10 carbon atoms ],
    [26]
    [27] [Wherein,
    [28] R 1 and R 4 have the same meaning as defined above in connection with Formula 1, and R 6 to R 11 are each independently a hydrogen atom; Halogen atom; C1-C10 substituted or unsubstituted monovalent hydrocarbon group which may contain the coupling group which mixed the oxygen atom, the nitrogen atom, the sulfur atom, or the silicon atom; And monovalent polar group], and
    [29]
    [30] [Wherein,
    [31] R 1 and R 4 have the same meaning as defined above, and R 12 to R 15 are each independently a hydrogen atom; Halogen atom; C1-C10 substituted or unsubstituted monovalent hydrocarbon group which may contain the coupling group which mixed the oxygen atom, the nitrogen atom, the sulfur atom, or the silicon atom; And monovalent polar group,
    [32] V and W are each independently a single bond and -O-, -CO-, -NR 16 -,-(CR 17 R 18 ) q- (wherein q = 1 to 5), -COO- and -OCO 2 is selected from the group consisting of
    [33] R 16 to R 18 are each independently a hydrogen atom, a halogen atom, and an aliphatic hydrocarbon group having 1 to 10 carbon atoms, an alicyclic hydrocarbon group, and an aromatic hydrocarbon group.
    [34] The present invention also provides a method for producing the above-described optical film, which comprises the step of casting an organic solvent solution incorporating the thermoplastic norbornene resin described above.
    [35] Moreover, this invention provides the above-mentioned optical film | membrane which provided retardation to transmitted light.
    [36] The present invention also provides the aforementioned optical film having a light diffusing function on at least one surface.
    [37] The present invention also provides the aforementioned optical film having a transparent conductive layer on at least one surface.
    [38] The present invention also provides the aforementioned optical film having an antireflection layer on at least one surface.
    [39] Moreover, this invention provides the polarizing plate protective film formed from the above-mentioned optical film.
    [40] Moreover, this invention provides the polarizing plate containing the optical film mentioned above. Specifically, as an embodiment of the present invention, a polarizing plate comprising an optical film as a substrate or as a protective film formed on at least one surface of a substrate is provided.
    [41] <Brief Description of Drawings>
    [42] 1 is a wavelength dependence of a phase difference applied to transmitted light by a phase difference plate obtained by laminating and bonding the phase difference films (a-3) and (a-4) prepared in Example 1, that is, the wavelength 400 to 800 nm It is a graph which shows the result (mean Re ((lambda)) is abbreviated to Re in the figure) of the relationship Re ((lambda)) / (lambda) of the phase difference value Re ((lambda)) of the wavelength (lambda) of the transmitted light and the wavelength (lambda) of the transmitted light in the range.
    [43] Optimal Method for Carrying Out the Invention
    [44] The present invention is explained in more detail below. As used herein, the term "phase difference" refers to the difference in the optical phase of light that occurs when light is transmitted through an object. This term is based on a number of documents, for example International Display Workshop (IDW) '00, pages 407-418.
    [45] First Aspect of the Invention
    [46] [Optical Membrane 1]
    [47] Incorporating a thermoplastic norbornene resin having a photoelastic coefficient (C p ) of 0 to 100 (× 10 -12 Pa -1 ) and a stress optical coefficient (C R ) of 1500 to 4,000 (× 10 -12 Pa -1 ) In the optical film of the present invention, the above-mentioned specific thermoplastic norbornene resin should be composed of at least 70% by weight, preferably at least 80% by weight, more preferably at least 85% by weight relative to the optical film of the present invention. do. When the ratio of the above-mentioned specific thermoplastic norbornene resin is less than 70% by weight, the effect of the present invention cannot be achieved, for example, the phase difference providing function for the transmitted light provided by stretching and orienting the film may not be satisfactory. have.
    [48] The photoelastic coefficient (C p ) and stress optical coefficient (C R ) will be briefly described below. These coefficients are reported in various literatures (Polymer Journal: Vol. 27, No. 9, pp 943-950 (1995), Journal of the Society of Rheology, Japan: Vol. 19, No. 2, pp 93-97 (1991), and "Elasticity Test Methods" published by Nikkan Kogyo Shimbun Ltd., seventh edition, (1975). The photoelastic coefficient (C p ) is the ratio of the birefringence of the stress to the solid, that is, C p represents the degree of phase difference imparted to the transmitted light as a result of stressing the polymer in the glass state. The stress optical coefficient (C R ) characterizes the birefringence of liquid and elastic bodies, i.e., C R represents the degree of phase difference imparted to transmitted light as a result of stressing the polymer in the fluid and elastic states.
    [49] A large photoelastic coefficient (C P ) means that when the polymer is used in the glass state, the phase difference of transmitted light changes significantly in proportion to external stress or internal stress due to factors such as fixed frozen distortion. In other words, the negative stress caused by the remaining curvature provided when adhering to the polarizing plate or the glass plate before use of the optical film or the shrinkage of the material caused by the temperature or humidity change can significantly change the phase difference of the transmitted light.
    [50] If the stress optical coefficient (C R ) is large when providing the optical film with a function of retarding the transmitted light, a desired level difference retardation function can be achieved with a relatively small stretch amplification, which gives a large retardation to the transmitted light. The membrane can be produced relatively easily. In order to produce a film having the same level of phase difference but having a smaller stress optical coefficient (C R ), the thickness of the film must be reduced.
    [51] For the reasons mentioned above, the optical film of the present invention has a photoelastic coefficient (C P ) of 0 to 100 (× 10 -12 Pa -1 ), preferably 0 to 80 (× 10 -12 Pa -1 ), more preferably 0 to 50 (× 10 −12 Pa −1 ), even more preferably 0 to 30 (× 10 −12 Pa −1 ), most preferably 0 to 20 (× 10 −12 Pa −1 ), furthermore The stress optical coefficient (C R ) is 1,500 to 4,000 (× 10 -12 Pa -1 ), preferably 1,700 to 4,000 (× 10 -12 Pa -1 ), more preferably 1,900 to 4,000 (× 10 -12 Pa -1 ), even more preferably 2,100 to 4,000 ( x10-12 Pa- 1 ), most preferably 2,300 to 4,000 ( x10-12 Pa- 1 ) thermoplastic norbornene resin.
    [52] When the photoelastic coefficient (C P ) exceeds 100 (× 10 -12 Pa -1 ), if the polarizing plate or glass is adhered to the glass before using the optical film, the phase difference will change according to the environmental change, and the color may appear irregular. And all of which are undesirable.
    [53] In contrast, when the stress optical coefficient (C R ) is less than 1,500 (× 10 −12 Pa −1 ), the transmission optical retardation function provided by stretching and orienting the film may be limited, whereas the stress optical coefficient (C R ) is If it exceeds 4,000 (× 10 -12 Pa -1 ), the phase difference of the light passing through the stretched and oriented optical film tends to be more irregularly provided on the film surface, all of which are undesirable.
    [54] Second Aspect of the Invention
    [55] [Optical Membrane 2]
    [56] <Thermoplastic norbornene resin>
    [57] The copolymer used for the optical film 2 of the present invention, ie, a thermoplastic norbornene resin (hereinafter, referred to as "the resin of the present invention") is an essential structural unit, and is selected from the compounds represented by the following Chemical Formulas 2 to 4 The structural unit a represented by the compound of formula (1) containing at least one group may be incorporated, but the resin may also incorporate other structural units, if necessary.
    [58] <Formula 1>
    [59]
    [60] <Formula 2>
    [61] -(CH 2 ) p -OC (O) -R 5
    [62] <Formula 3>
    [63]
    [64] <Formula 4>
    [65]
    [66] [Wherein,
    [67] n, m, p, R 1 to R 15 , V, W and X are as defined above]
    [68] In the compounds of Formulas 1 to 4, R 1 to R 8 groups are hydrogen atoms; Halogen atom; C1-C30 substituted or unsubstituted hydrocarbon group which may contain the coupling group which mixed the oxygen atom, the nitrogen atom, the sulfur atom, or the silicon atom; Or a polar group. These atoms and groups are described in more detail below.
    [69] Examples of suitable halogen atoms are fluorine atoms, chlorine atoms and bromine atoms.
    [70] Examples of suitable hydrocarbon groups having 1 to 30 carbon atoms include alkyl groups such as methyl groups, ethyl groups and propyl groups; Cycloalkyl groups such as cyclopentyl groups and cyclohexyl groups; And alkenyl groups such as vinyl groups, allyl groups and propenyl groups; And aromatic groups such as phenyl groups, naphthyl groups and anthracenyl groups. These hydrocarbon groups may be substituted and suitable substituents include halogen atoms such as fluorine, chlorine and bromine or phenylsulfonyl groups.
    [71] Substituted or unsubstituted hydrocarbon groups as described above may be bonded directly or through a linking group to the cyclic structure. Examples of suitable linking groups include divalent hydrocarbon groups of 1 to 10 carbon atoms (eg, alkylene groups represented by — (CH 2 ) m −, wherein m is an integer from 1 to 10); And a linking group incorporating an oxygen atom, a nitrogen atom, a sulfur atom or a silicon atom (eg, a carbonyl group (-CO-), a carbonyloxy group (-COO-), an oxycarbonyl group (-OCO-) , Sulfonyl groups (-SO 2- ), ether bonds (-O-), thioether bonds (-S-), imino groups (-NH-), amide bonds (-NHCO-, -CONH-) and siloxanes There is a bond (-OSi (R 2 )-in which R represents an alkyl group such as a methyl group or an ethyl group), and a linker incorporating a plurality of the linking groups is also possible.
    [72] Examples of suitable polar groups include hydroxy groups and alkoxy groups having 1 to 10 carbon atoms, acyloxy groups having 1 to 10 carbon atoms, alkoxycarbonyl groups having 1 to 10 carbon atoms, aryloxycarbonyl groups having 1 to 10 carbon atoms, cyano Groups, amide groups, imide ring containing groups, triorganosiloxy groups, triorganosilyl groups, amino groups, acyl groups, alkoxysilyl groups, sulfonyl containing groups and carboxyl groups. Specific examples include alkoxy groups such as methoxy group and ethoxy group; Acyloxy groups including alkylcarbonyloxy groups such as acetoxy groups and propionyloxy groups, as well as arylcarbonyloxy groups such as benzoyloxy groups; Alkoxycarbonyl groups such as methoxycarbonyl group and ethoxycarbonyl group; Aryloxycarbonyl groups such as phenoxycarbonyl groups, naphthyloxycarbonyl groups, fluorenyloxycarbonyl groups and biphenylyloxycarbonyl groups; Triorganosiloxy groups such as trimethylsiloxy group and triethylsiloxy group; Triorganosilyl groups such as trimethylsilyl group and triethylsilyl group; Amino groups such as primary amino groups; And alkoxysilyl groups such as trimethoxysilyl groups and triethoxysilyl groups.
    [73] The polymer of the present invention is selected from the monomers of Formulas 5, 6 and 7 (hereinafter, the monomer of Formula 5 is designated as monomer A, the monomer of Formula 6 is designated as monomer B, and the monomer of Formula 7 is described as monomer C) It is prepared by polymerizing a monomer mixture in which at least one monomer is incorporated.
    [74]
    [75] [Wherein,
    [76] R 1 to R 4 have the same meaning as defined above in connection with Formula 1, but at least one of the R 1 to R 4 groups is a group represented by the compound of Formula 2, except for the structures represented by Formulas 3 and 4 do. And h is either 0 or a positive integer and i is 0 or 1;
    [77]
    [78] [Wherein,
    [79] R 1 , R 4 and R 6 to R 11 have the same meaning as defined above in connection with formula (2), j is 0 or a positive integer and k is 0 or 1].
    [80]
    [81] [Wherein,
    [82] R 1 , R 4 , R 12 to R 15 have the same meaning as defined above in connection with Formula 3, s is 0 or a positive integer, and t is 0 or 1;
    [83] In the resin of the present invention, the proportion of the essential structural units should be 100 to 5% by weight, preferably 100 to 10% by weight, more preferably 100 to 20% by weight. If the essential structural unit content is less than 5% by weight, it may be difficult to reach the stretching orientation required for producing the optical film which can impart the phase difference to the transmitted light to a desired level.
    [84] In addition to the above-mentioned essential structural units, other structural units may be incorporated into the resin of the present invention. Examples of other suitable structural units include structural unit a of formula 1 in addition to the essential structural units. The resin of the present invention incorporating the structural unit may be prepared by copolymerizing a monomer of Formula 8 (hereinafter, described as a specific monomer D) and at least one monomer selected from the group consisting of the specific monomers A, B, and C described above. Can be.
    [85]
    [86] [Wherein,
    [87] h, i, R 1 , R 2 , R 3 and R 4 have the same meanings as defined above in connection with Formulas 1 and 5, but excludes monomers of Formulas 5-7;
    [88] More specific examples of the thermoplastic norbornene resins of the present invention include the following polymers 1-4:
    [89] (1) a ring-opening polymer of at least one monomer selected from the group consisting of specific monomers A, B and C
    [90] (2) the ring-opening copolymer of one or more monomers selected from the group consisting of specific monomers A, B and C and the specific monomer D
    [91] (3) a ring-opening copolymer of at least one monomer selected from the group consisting of specific monomers A, B and C and a monomer copolymerizable in addition to the particular monomer D, or alternatively at least one selected from the group consisting of specific monomers A, B and C Ring-opening copolymers of monomers with copolymerizable monomers other than specific monomers D and specific monomers D
    [92] (4) The hydrogenated product of the ring-opening polymer and ring-opening copolymer of said (1), (2) or (3).
    [93] Specific monomers A, specific monomers B, specific monomers C and specific monomers D will be described in more detail below, but none of these monomers is limited to the examples shown.
    [94] <Specific monomer A>
    [95] Specific examples include the following compounds:
    [96] 5- (4-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
    [97] 5- (4-biphenylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene,
    [98] 5- (4-biphenylcarbonyloxypropyl) bicyclo [2.2.1] hept-2-ene,
    [99] 5-methyl-5- (4-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
    [100] 5- (2-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
    [101] 5- (2-biphenylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene,
    [102] 5-methyl-5- (2-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
    [103] 5- (3-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
    [104] 5- (3-biphenylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene,
    [105] 5- (1-naphthylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
    [106] 5- (1-naphthylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene,
    [107] 5-methyl-5- (1-naphthylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
    [108] 5- (2-naphthylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
    [109] 5- (2-naphthylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene,
    [110] 5-methyl-5- (2-naphthylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
    [111] 5- (9-anthracenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
    [112] 5- (9-anthracenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
    [113] 5-methyl-5- (9-anthracenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
    [114] 8- (4-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [115] 8- (4-biphenylcarbonyloxyethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [116] 8-methyl-8- (4-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [117] 8- (2-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [118] 8-methyl-8- (2-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [119] 8- (3-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [120] 8-methyl-8- (3-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [121] 8- (1-naphthylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [122] 8-methyl-8- (1-naphthylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [123] 8- (2-naphthylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [124] 8-methyl-8- (2-naphthylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [125] 8- (9-anthracenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene, and
    [126] 8-methyl-8- (9-anthracenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene.
    [127] These monomers can be used individually or in combination of 2 or more types of monomers.
    [128] <Specific monomer B>
    [129] Specific examples include the following compounds:
    [130] 1,2- (2H, 3H- [1,3] epicyclopenta) -1,2-dihydroacenaphthylene of formula a,
    [131]
    [132] Diels elder adduct of 1,2- (2H, 3H- [1,3] -epicyclopenta) -1,2-dihydroacenaphthylene and cyclopentadiene of the formula (b), and
    [133]
    [134] Substitution variant of the said compound in which the hydrogen atom of one of the aromatic rings was substituted by the halogen atom or the C1-C10 hydrocarbon group. These monomers can be used individually or in combination of 2 or more types of monomers.
    [135] <Specific monomer C>
    [136] 1,4-methano-1,4,4a, 9-tetrahydrofluorene,
    [137] 1,4-methano-1,4,4a, 9,9a, 10-hexahydroanthracene,
    [138] 1,4-methano-1,4,4a, 9,10,10a-hexahydrophenanthrene,
    [139] 11,12-benzo-pentacyclo [6.5.1.1 3,6 2,7 .0 9,13 ] -4- pentadecene ,
    [140] 11,12-benzo-pentacyclo [6.6.1.1 3,6 2,7 .0 9,14 ] -4- pentadecene ,
    [141] 1,4-methano-1,4,4a, 9a-tetrahydrodibenzofuran,
    [142] 1,4-methano-1,4,4a, 9a-tetrahydrocarbazole, and
    [143] 1,4-methano-1,4,4a, 10a-tetrahydroanthraquinone.
    [144] These monomers can be used individually or in combination of 2 or more types of monomers.
    [145] <Specific monomer D>
    [146] Specific examples include the following compounds:
    [147] Bicyclo [2.2.1] hept-2-ene,
    [148] 5-methylbicyclo [2.2.1] hept-2-ene,
    [149] 5-ethylbicyclo [2.2.1] hept-2-ene,
    [150] 5-methoxycarbonylbicyclo [2.2.1] hept-2-ene,
    [151] 5-methyl-5-methoxycarbonylbicyclo [2.2.1] hept-2-ene,
    [152] 5-phenoxycarbonylbicyclo [2.2.1] hept-2-ene,
    [153] 5-methyl-5-phenoxycarbonylbicyclo [2.2.1] hept-2-ene,
    [154] 5-cyanobicyclo [2.2.1] hept-2-ene,
    [155] 5-ethylidenebicyclo [2.2.1] hept-2-ene,
    [156] 8-ethylidenetetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-decene,
    [157] 5-phenylbicyclo [2.2.1] hept-2-ene,
    [158] 5- (2-naphthyl) bicyclo [2.2.1] hept-2-ene (both α and β forms),
    [159] 5-fluorobicyclo [2.2.1] hept-2-ene,
    [160] 5-fluoromethylbicyclo [2.2.1] hept-2-ene,
    [161] 5-trifluoromethylbicyclo [2.2.1] hept-2-ene,
    [162] 5-pentafluoroethylbicyclo [2.2.1] hept-2-ene,
    [163] 5,5-difluorobicyclo [2.2.1] hept-2-ene,
    [164] 5,6-difluorobicyclo [2.2.1] hept-2-ene,
    [165] 5,5-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
    [166] 5,6-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
    [167] 5-methyl-5-trifluoromethylbicyclo [2.2.1] hept-2-ene
    [168] 5,5,6-trifluorobicyclo [2.2.1] hept-2-ene,
    [169] 5,5,6-tris (trifluoromethyl) bicyclo [2.2.1] hept-2-ene
    [170] 5,5,6,6-tetrafluorobicyclo [2.2.1] hept-2-ene,
    [171] 5,5,6,6-tetrakis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
    [172] 5,5-difluoro-6,6-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
    [173] 5,6-difluoro-5,6-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
    [174] 5,5,6-trifluoro-5-trifluoromethylbicyclo [2.2.1] hept-2-ene,
    [175] 5-fluoro-5-pentafluoroethyl-6,6-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
    [176] 5,6-difluoro-5-heptafluoro-iso-propyl-6-trifluoromethylbicyclo [2.2.1] hept-2-ene,
    [177] 5-chloro-5,6,6-trifluorobicyclo [2.2.1] hept-2-ene,
    [178] 5,6-dichloro-5,6-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
    [179] 5,5,6-trifluoro-6-trifluoromethoxybicyclo [2.2.1] hept-2-ene,
    [180] 5,5,6-trifluoro-6-heptafluoropropoxybicyclo [2.2.1] hept-2-ene,
    [181] 4- (bicyclo [2.2.1] hept-5-en-2-yl) phenylsulfonylbenzene,
    [182] Tricyclo [5.2.1.0 2,6 ] -8-decene,
    [183] Tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-decene,
    [184] Pentacyclo [6.5.1.1 3,6 2,7 .0 9,13 ] -4- pentadecene ,
    [185] Pentacyclo [7.4.0.1 2,5 .1 9,12 .0 8,13 ] -3- pentadecene ,
    [186] Tricyclo [4.4.0.1 2,5 ] -3-undecene,
    [187] 8-methoxycarbonyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [188] 8-ethoxycarbonyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [189] 8-n-propoxycarbonyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [190] 8-isopropoxycarbonyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [191] 8-n-butoxycarbonyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [192] 8-phenoxycarbonyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [193] 8-methyl-8-methoxycarbonyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [194] 8-methyl-8-ethoxycarbonyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [195] 8-methyl-8-n-propoxycarbonyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [196] 8-methyl-8-isopropoxycarbonyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [197] 8-methyl-8-n-butoxycarbonyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [198] 8-methyl-8-phenoxycarbonyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [199] Pentacyclo [8.4.0.1 2,5 .1 9,12 .0 8,13 ] -3-hexadecene,
    [200] Heptacyclo [8.7.0.1 3,6 .1 10,17 .1 12,15 .0 2,7 .0 11,16 ] -4-eicosene,
    [201] Heptacyclo [8.8.0.1 4,7 .1 11,18 .1 13,16 .0 3,8 .0 12,17 ] -5- heneicosene ,
    [202] 8-phenyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [203] 8-methyl-8-phenyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [204] 8-fluorotetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [205] 8-fluoromethyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [206] 8-difluoromethyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [207] 8-trifluoromethyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [208] 8-pentafluoroethyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [209] 8,8-difluorotetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [210] 8,9-difluorotetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [211] 8,8-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [212] 8,9-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [213] 8-methyl-8-trifluoromethyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [214] 8,8,9-trifluorotetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [215] 8,8,9-tris (trifluoromethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [216] 8,8,9,9-tetrafluorotetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [217] 8,8,9,9-tetrakis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [218] 8,8-difluoro-9,9-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [219] 8,9-difluoro-8,9-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [220] 8,8,9-trifluoro-9-trifluoromethyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [221] 8,8,9-trifluoro-9-trifluoromethoxytetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [222] 8,8,9-trifluoro-9-pentafluoropropoxytetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [223] 8-fluoro-8-pentafluoroethyl-9,9-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [224] 8,9-difluoro-8-heptafluoroiso-propyl-9-trifluoromethyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [225] 8-chloro-8,9,9-trifluorotetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [226] 8,9-dichloro-8,9-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [227] 8- (2,2,2-trifluoroethoxycarbonyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene,
    [228] (Ethoxycarbonyl 2,2,2-trifluoroethyl) 8-methyl-8 and the like can be mentioned tetracyclo [4.4.0.1 2,5 .1 7,10] -3- dodecene.
    [229] These monomers may be used alone or in combination of two or more monomers, and may be combined with one or more monomers selected from the group consisting of a specific monomer A, a specific monomer B and a specific monomer C.
    [230] Among the above monomers, in the formula (8), certain monomers D with h = 1, i = O have a good balance between heat resistance and toughness of the resulting polymer and are therefore preferred. In other words, when using a specific monomer D in which h is 2 or more or i is 1 or more, the glass transition temperature (T g ) of the resulting polymer is high, and heat resistance tends to be improved, so these may be preferable in certain cases. However, the toughness tends to be lowered, which means that the likelihood of degradation or rupture of membranes made from polymers during use or processing increases.
    [231] Also preferred are certain monomers D comprising one or more polar groups in the molecule. In other words, in the above-described compound of formula (8), improved adhesion to other materials is a monomer in which three of R 1 to R 4 groups are hydrogen atoms or hydrocarbon groups having 1 to 10 carbon atoms, and the other is a polar group other than a hydrocarbon group. And adhesion, and are therefore preferred.
    [232] In addition, certain monomers D, wherein the polar group is a polar group represented by the compound of formula 9, are preferred because they provide a polymer that can control the glass transition temperature and absorption relatively easily:
    [233] -(CH 2 ) z COOR 19
    [234] [Wherein,
    [235] z is typically 0 to 5, preferably 0 to 2, more preferably 0, and R 19 is a monovalent organic group]
    [236] In the compound of the formula (9), examples of the monovalent organic group represented by R 19 include alkyl groups such as methyl group, ethyl group and propyl group; Aryl groups such as phenyl groups, naphthyl groups, anthracenyl groups and biphenylyl groups; And other monovalent groups including aromatic rings or heterocyclic rings such as furan rings or imide rings (eg fluorene compounds such as diphenylsulfone and tetrahydrofluorene). In the compound of formula (9), z is typically from 0 to 5 as described above, but a smaller value of z is preferred since it may provide a polymer with a higher glass transition temperature, and monomer D with z is 0 It is especially preferable because it is relatively easy.
    [237] In addition, in the above-described compound of formula (8), when the carbon group to which the polar group represented by the compound of formula (9) is bonded and the alkyl group are bonded, the resulting polymer is preferable because it shows a good balance between heat resistance and water absorption. The alkyl group should preferably have 1 to 5 carbon atoms, more preferably 1 to 2 carbon atoms, even more preferably 1 carbon atom.
    [238] Among the specific examples of the specific monomers D described above, the glass transition temperature of the resin of the present invention is increased, and the film prepared from this resin also maintains the absorption level so as to have good adhesion and adhesion with other materials without any disadvantageous deformation in absorbing moisture. Preference is given to 8-methyl-8-methoxycarbonyltetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene which can be used.
    [239] There is no particular limitation on the amount of polar groups in the resulting polymer, but this amount can be determined according to the desired function of the polymer, typically structural units a having polar groups are at least 1 mol%, preferably 5 mol% of the total number of structural units More preferably, it should be 10 mol% or more. It may also be acceptable if all structural units have polar groups.
    [240] The introduction of the polar group into the structural unit a may be carried out by copolymerization using the specific monomer D having the aforementioned polar group, by copolymerizing the specific monomer A wherein at least one of R 1 to R 4 of Formula 5 is a polar group, or Formula 6 or Formula 7 Can be achieved by copolymerizing a specific monomer B or a specific monomer C of at least one of R 1 or R 4 .
    [241] <Other copolymerizable monomers>
    [242] Examples of other copolymerizable monomers capable of copolymerizing with one or more monomers selected from the group consisting of certain monomers A, certain monomers B and certain monomers C, and optionally certain monomers D, include cycloolefins such as cyclobutene, Cyclopentene, cycloheptene, cyclooctene, tricyclo [5.2.1.0 2,6 ] -3-decene and dicyclopentadiene. The number of carbon atoms in the cycloolefin is preferably 4 to 20 atoms, even more preferably 5 to 12 atoms.
    [243] The at least one monomer selected from the group consisting of specific monomers A, specific monomers B and specific monomers C is also unsaturated hydrocarbon polymers having olefinically unsaturated bonds in the main chain, for example polybutadiene, polyisoprene, styrene-butadiene copolymers, ethylene It can be polymerized in the presence of a non-conjugated diene copolymer and poly norbornene. In such cases, certain monomers D or other copolymerizable monomers may be included in the polymerization reaction. In such a case, the resulting copolymer is useful as a raw material of a high impact resistance resin.
    [244] <Polymerization condition>
    [245] The ring-opening polymerization reaction conditions of one or more monomers or other copolymerizable monomers selected from the group consisting of a specific monomer A, a specific monomer B and a specific monomer C, and optionally a specific monomer D are described below.
    [246] <Catalyst>
    [247] The ring-opening copolymerization reaction is carried out in the presence of a metathesis catalyst.
    [248] Such interchange catalysts include (a) at least one compound selected from the group consisting of W, Mo, and Re compounds and (b) a periodic table of Deming Group IA elements (e.g., Li, Na, or K), Group IIA Element (eg Mg or Ca), group IIB element (eg Zn, Cd or Hg), group IIIB element (eg B or Al), group IVA element (eg Ti or Zr ) Or a combination of one or more compounds selected from compounds of group IVB elements (e.g., Si, Sn or Pb), which is one or more bonds between the aforementioned elements and carbon or one or more bonds between the aforementioned elements and hydrogen It includes. In order to increase the activity of the catalyst, the additives (c) described below can also be added.
    [249] Representative examples of the W, Mo and Re compounds of the aforementioned component (a) are the compounds disclosed in Japanese Patent Application Laid-open No. 1-240517 (JP1-240517A), for example WCl 6 , MoCl 5 and ReOCl 3 .
    [250] Specific examples of the aforementioned component (b) include compounds disclosed in the above-mentioned No. 1-240517 (JP1-240517A), for example nC 4 H 9 Li, (C 2 H 5 ) 3 Al, (C 2 H 5 ) 2 AlCl, (C 2 H 5 ) 1.5 AlCl 1.5 , (C 2 H 5 ) AlCl 2 , methyl alumoxane and LiH.
    [251] Representative examples of component (c) described above include alcohols, aldehydes, ketones and amines as well as the compounds disclosed in the above-mentioned No. 1-240517 (JP1-240517A).
    [252] The amount of interchange catalyst used is typically a molar ratio between component (a) and certain monomers A to B (hereinafter, the combination of specific monomers A to D are described as “specific monomers”), i.e., component (a The ratio of specific monomers ranges from 1: 500 to 1: 50,000, preferably from 1: 1,000 to 1: 10,000.
    [253] The relative proportions of component (a) and component (b) should be in the range of 1: 1 to 1:50, preferably in the range of 1: 2 to 1:30, in the metal atom ratio (a) :( b).
    [254] The relative ratio of component (a) and component (c) should be in the molar ratio (c) :( a) in the range of 0.005: 1 to 15: 1, preferably in the range of 0.05: 1 to 7: 1.
    [255] Molecular weight regulator
    [256] In addition, the control of the polymer molecular weight can be achieved by controlling the polymerization temperature, the catalyst type and the solvent type, but in the present invention, the molecular weight is preferably controlled by adding a molecular weight regulator to the reaction system.
    [257] Examples of suitable molecular weight modifiers are α-olefins such as ethylene, propene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene and 1-decene as well as styrene Of these, 1-butene and 1-hexene are preferred.
    [258] The molecular weight modifiers can be used alone or in combination of two or more different regulators.
    [259] The amount of the molecular weight modifier used is from 0.005 to 0.6 moles, preferably from 0.02 to 0.5 moles per one mole of the specific monomers fed to the polymerization reaction.
    [260] Ring-opening polymerization reaction solvent
    [261] Examples of suitable solvents for use in the polymerization reaction include alkanes such as pentane, hexane, heptane, octane, nonane and decane; Cycloalkanes such as cyclohexane, cycloheptane, cyclooctane, decalin and norbornane; Aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene and cumene; Halogenated alkanes such as chlorobutane, bromohexane, methylene chloride, dichloroethane, hexamethylene dibromide, chlorobenzene, chloroform and tetrachloroethylene; Saturated carboxylic acid esters such as ethyl acetate, n-butyl acetate, iso-butyl acetate and methyl propionate; And ethers such as dibutyl ether and tetrahydrofuran, these solvents may be used alone or in combination of two or more solvents. Among the solvents, the aforementioned aromatic hydrocarbons are preferable.
    [262] The amount of solvent used is typically a solvent to specific monomer ratio (weight ratio) of 1: 1 to 10: 1, with a ratio of 1: 1 to 5: 1 being preferred.
    [263] Hydrogenation of Polymer
    [264] The polymer prepared by the above method can be used as the resin of the present invention, but any residual olefinically unsaturated bonds are preferably hydrogenated before use.
    [265] The hydrogenation reaction is carried out in a regular manner, i.e. after addition of a hydrogenation catalyst to the polymer solution, with hydrogen gas at 1 to 300 atmospheres, preferably 3 to 200 atmospheres, at a temperature of 0 to 200 ° C, preferably 20 to 180 ° C. Can be carried out in reaction.
    [266] As an example of a hydrogenation catalyst, the catalyst typically used for the hydrogenation reaction of an olefin type compound is mentioned. These hydrogenation catalysts include both heterogeneous catalysts and homogeneous catalysts.
    [267] Examples of suitable heterogeneous catalysts are solid catalysts comprising precious metals supported on a carrier such as carbon, silica, alumina or titania, for example palladium, platinum, nickel, rhodium or ruthenium. Examples of suitable homogeneous catalysts include nickel naphthenate / triethyl aluminum, nickel acetylacetonate / triethyl aluminum, cobalt octenate / n-butyl lithium, titanocene dichloride / diethyl aluminum monochloride, rhodium acetate, chlorotris ( Triphenylphosphine) rhodium, dichlorotris (triphenylphosphine) ruthenium, chlorohydrocarbonyltris (triphenylphosphine) ruthenium and dichlorocarbonyltris (triphenylphosphine) ruthenium. The catalyst may be in powder or granule form.
    [268] The hydrogenation catalyst is quantitatively used so that the polymer: hydrogenation catalyst ratio (weight ratio) is in the range of 1: 1 × 10 −6 to 1: 2.
    [269] Hydrogenated polymers produced by the hydrogenation reaction show good thermal stability and the properties of the polymers are not deteriorated by heating during membrane preparation, stretching orientation or final product use. The hydrogenation ratio of the olefinically unsaturated bonds is typically greater than 50%, preferably at least 70%, more preferably at least 90%, most preferably at least 98%.
    [270] In addition, the aromatic ring in the structural unit a derived from at least one monomer selected from the group consisting of a specific monomer A, a specific monomer B and a specific monomer C should not undergo significant hydrogenation in the course of the hydrogenation reaction. This type of limited hydrogenation reaction can be achieved by carrying out the reaction under the above-described typical hydrogenation reaction conditions of the olefinic compound, but in this case the hydrogen gas pressure is fixed to the lower limit of the above-mentioned range and the reaction temperature described above. Some adjustments necessary for the reaction conditions, such as fixing to the lower limit temperature of the range, carefully selecting the hydrogenation catalyst, or adjusting the addition amount of the hydrogenation catalyst, may be necessary. If certain monomers D and / or other copolymerizable monomers contain an aromatic ring and the structural units derived from these monomers also contain an aromatic ring, the reaction conditions are selected such that the unsaturated bonds of the aromatic ring are not significantly hydrogenated. It is desirable to.
    [271] <Characteristics of Thermoplastic Norbornene Resin>
    [272] The inherent viscosity (η inh) of the thermoplastic norbornene resin of the present invention as measured in a 30 ℃ chloroform is preferably 0.2 to 5 dl / g. Even more preferred values of 0.3 to 4 dl / g are most preferred, values of 0.5 to 3 dl / g. At intrinsic viscosity values above 5 dl / g, the viscosity of the solution increases excessively and processability deteriorates, while values below 0.2 dl / g deteriorate the film toughness.
    [273] The molecular weight of the thermoplastic norbornene resins of the invention, as measured by polystyrene reduced number average molecular weight (Mn) using gel permeation chromatography (GPC), is typically 8,000 to 1,000,000, preferably 10,000 to 500,000, and even more preferred. Preferably 20,000 to 100,000, most preferably 30,000 to 100,000. The weight average molecular weight (Mw) is usually in the range of 20,000 to 3,000,000, preferably 30,000 to 1,000,000, even more preferably 40,000 to 500,000, most preferably in the range of 40,000 to 300,000. When the Mw and Mn values exceed the above ranges, the viscosity of the solution becomes excessively large, the workability deteriorates, while when below the above ranges, the film strength deteriorates.
    [274] The molecular weight distribution of the thermoplastic norbornene resins of the present invention typically has a Mw / Mn ratio of 1.5 to 10, preferably a ratio of 2 to 8, even more preferably a ratio of 2.5 to 5, and most preferably a ratio of 2.5 to 4.5. If the Mn / Mw ratio exceeds the above range, the low molecular weight component becomes too large, and when preparing the membrane, this low molecular weight component can make the membrane sticky and the membrane surface can flow down. In contrast, when the Mw / Mn ratio is smaller than the above range, the film strength, and in particular the film toughness, deteriorates.
    [275] The glass transition temperature (T g ) of the resin of the present invention is typically 80 to 350 ° C, preferably 100 to 250 ° C. If the T g value is less than 80 ° C., thermal deformation may occur and cause heat resistance problems in the resulting film. On the contrary, when the T g value exceeds 350 ° C., the process temperature required when heating and stretching the resulting film is too high, which increases the possibility of the thermal deformation of the resin.
    [276] The saturated water absorption at 23 ° C. of the thermoplastic resin of the present invention is usually from 0.05 to 1% by weight, preferably from 0.1 to 0.7% by weight, even more preferably from 0.1 to 0.5% by weight. As long as the saturation absorption is within the above range, the accuracy of various optical properties such as transparency, retardation, uniformity and size of retardation can be maintained even under conditions of high temperature and high humidity, and the resin is superior to other materials. Peeling does not occur during use because it provides adhesion and adhesion. In addition, since the resin shows good compatibility with additives such as antioxidants, it has greater degrees of freedom compared to additives.
    [277] When the saturated water absorption is less than 0.05% by weight, the adhesion and adhesion to other materials deteriorate, and peeling occurs more easily in use. In addition, there are also restrictions on the combination of additives such as antioxidants. In contrast, when the saturation absorptivity is more than 1% by weight, the change in optical properties or change in size more easily occurs by absorption.
    [278] The above described saturated water absorption values are measured according to ASTM D570 and determined by immersing the sample in water at 23 ° C. for 1 week and measuring the increase in weight.
    [279] The SP value (solubility parameter) of the thermoplastic norbornene resin of the present invention is preferably 10 to 30 (MPa 1/2 ), even more preferably 12 to 25 (MPa 1/2 ), most preferably 15 to 20 (MPa 1/2 ). When the SP value is in the above range, the thermoplastic norbornene resin can not only be easily dissolved in a solvent of general use but also can produce a stable membrane, the properties of the membrane produced are more uniform, and the product is good for other materials. It can have adhesion and adhesion, and the absorption can also be adjusted to a suitable level.
    [280] <Additive>
    [281] In the thermoplastic norbornene resin of the present invention, other known thermoplastic resins, thermoplastic elastomers, rubber polymers, organic fine particles or inorganic fine particles can also be added as long as the transparency or heat resistance of the resulting resin is not lowered.
    [282] Other additives such as antioxidants may also be added to the thermoplastic norbornene resins of the present invention, and examples of suitable additives such as antioxidants are the compounds listed below.
    [283] Antioxidants
    [284] 2,6-di-t-butyl-4-methylphenol, 2,2'-dioxy-3,3'-di-t-butyl-5,5'-dimethyldiphenylmethane, tetrakis [methylene-3 -(3,5-di-t-butyl-4-hydroxyphenyl) propionate] methane, 1,1,3-tris (2-methyl-4-hydroxy-5-t-butylphenyl) butane, 1,3,5-trimethyl-2,4,6-tris (3,5-di-t-butyl-4-hydroxybenzyl) benzene, stearyl-β- (3,5-di-t-butyl- 4-hydroxyphenyl) propionate, 2,2'-dioxy-3,3'-di-t-butyl-5,5'-diethylphenylmethane, 3,9-bis [1,1-dimethyl -2- (β- (3-t-butyl-4-hydroxy-5-methylphenyl) propionyloxy) ethyl], 2,4,8,10-tetraoxaspiro [5.5] undecane, tris (2, 4-di-t-butylphenyl) phosphite and 2,2-methylenebis (4,6-di-t-butylphenyl) octylphosphite.
    [285] UV absorbers
    [286] 2,4-dihydroxybenzophenone and 2-hydroxy-4-methoxybenzophenone
    [287] The amount of the antioxidant or the like added is usually in the range of 0.01 to 3 parts by weight, preferably 0.05 to 2 parts by weight, per 100 parts by weight of the thermoplastic norbornene resin.
    [288] Additives such as lubricants may also be added to improve the processability of the resin.
    [289] <Membrane manufacturing method>
    [290] The optical film of the present invention, in particular, a single resin layer film, can be produced by forming the resin of the present invention into a film or a sheet using a method such as a melt molding method or a solution stretching method (solvent casting method). Among these methods, the solvent casting method which is excellent in the uniformity of film thickness and the product surface smoothness is preferable.
    [291] Examples of solvent casting methods involve dissolving or dispersing the resin of the present invention in a solvent to produce a liquid of suitable concentration, pouring the liquid into a suitable carrier or applying the liquid to dry the liquid and then peeling off the product from the carrier. have.
    [292] When the thermoplastic norbornene resin is dissolved or dispersed in a solvent, the concentration of the resin is usually a value of 0.1 to 90% by weight, preferably 1 to 50% by weight, even more preferably 10 to 35% by weight. . When the concentration of the resin is less than the above range, various problems arise such as difficulty in maintaining film thickness and difficulty in achieving desired film surface smoothness due to foaming accompanying solvent evaporation. On the contrary, when the concentration is above the above range, the solution viscosity is excessively increased and it becomes difficult for the optical film optical film having a uniform thickness and a uniform surface.
    [293] The viscosity of the aforementioned solution at room temperature is usually in the range of 1 to 1,000,000 (mPa · s), preferably 10 to 100,000 (mPa · s), even more preferably 100 to 50,000 (mPa · s), most preferred Preferably a viscosity value of 1,000 to 40,000 (mPa · s).
    [294] Examples of suitable solvents include aromatic solvents such as benzene, toluene and xylene; Cellosolve solvents such as methyl cellosolve, ethyl cellosolve and 1-methoxy-2-propanol; ketone solvents such as diacetone alcohol, acetone, cyclohexanone, methyl ethyl ketone, 4-methyl- 2-pentanone, cyclohexanone and ethylcyclohexanone; Olefinic solvents such as 1,2-dimethylcyclohexene and 1,2-diethylcyclohexene; Ester solvents such as methyl lactate and ethyl lactate, halogen containing solvents such as 2,2,3,3-tetrafluoro-1-propanol, methylene chloride and chloroform; Ether solvents such as tetrahydrofuran and dioxane; And alcoholic solvents such as 1-pentanol and 1-butanol.
    [295] Solvents other than the solvents listed above may also be used, with SP values typically ranging from 10 to 30 (MPa 1/2 ), preferably from 10 to 25 (MPa 1/2 ), even more preferably 15 Solvents having from 25 to 25 (MPa 1/2 ), most preferably from 15 to 20 (MPa 1/2 ) can be used to prepare films with excellent surface uniformity and optical properties.
    [296] The solvent may be used as a single solvent or a mixture of two or more different solvents. When mixing two or more different solvents, the SP value of the mixed solvent is preferably within the above-specified SP value range. The SP values of the mixed solvents can be determined from the relative weight ratios of the respective component solvents, for example for the two solvent mixtures where the weight ratios of the two solvents are labeled W1 and W2 the corresponding solvent SP values are SP1 and SP2 Labeled with, respectively, SP value of the mixed solvent can be determined from the following formula.
    [297] SP value = W1 × SP1 + W2 × SP2
    [298] When the above-mentioned solvent mixture is used, the film | membrane which has a light-diffusion function can be obtained by mixing the good solvent and poor solvent of resin of this invention. Specifically, after labeling the SP values of the resin, the good solvent and the poor solvent with [SP: resin], [SP: good solvent], and [SP: poor solvent], respectively, less than 7 is preferable, and less than 5 is more preferable. And a difference between the [SP: resin] value and the [SP: good solvent] value, which is much more preferable, less than 3, 7 or more preferred, 8 or more preferred, 9 or more even more preferred [SP: resin]. The difference between the value and the [SP: poor solvent] value, 3 or more is preferred, 5 or more is more preferred, and 7 or more is much more preferred the difference between the [SP: good solvent] value and the [SP: poor solvent] value It is possible to provide a light diffusing function to the produced film.
    [299] The proportion of the poor solvent in the solvent mixture is preferably at most 50% by weight, more preferably at most 30% by weight, even more preferably at most 15% by weight, most preferably at most 10% by weight. The difference in boiling point between the poor solvent and the good solvent is preferably 1 ° C. or higher, more preferably 5 ° C. or higher, even more preferably 10 ° C. or higher, most preferably 20 ° C. or higher, and that of the poor solvent rather than the boiling point of the good solvent. It is preferred that the boiling point is higher.
    [300] The temperature at which the thermoplastic norbornene resin is dissolved in the solvent may be room temperature or higher. The mixture can be stirred properly to obtain a uniform solution. If coloring is required, suitable amounts of colorants, such as dyes or pigments, may be added to the solution.
    [301] Leveling agents may also be added to improve the surface smoothness of the film produced. Any conventional leveling agent can be used and specific examples include fluorine-based nonionic surfactants, specific acrylic resin based leveling agents, and silicone based leveling agents.
    [302] Typical examples of preparing the membranes of the present invention by solvent casting methods include the above-described solutions using dies or coaters, such as steel belts; Metal drums; It is applied to a polyester film such as polyethylene terephthalate (PET) or polyethylene naphthalate (PEN) or to a polytetrafluoroethylene belt, followed by drying to remove the solvent and peeling the film from the substrate. The film can also be prepared by applying a resin solution to a substrate using a spray, brush, roll spin coating or dipping technique, followed by removal of the solvent by drying and peeling of the film from the substrate. The thickness and surface smoothness of the film can also be adjusted by repeating the application process.
    [303] When a polyester film is used as a substrate, a surface treated film can be used. Examples of the surface treatment method include a general hydrophilic treatment method of coating or laminating an acrylic resin or a sulfonate group-containing resin to a film, or alternatively, a method of increasing the hydrophilicity of the film surface through corona discharge treatment.
    [304] As a substrate to which the above-described solution is applied, for example, when a metal drum, steel belt or polyester, etc., surface-treated by sand mat treatment or embossing treatment is used, the unevenness caused by the surface treatment is transferred to the film surface and the light is applied. An optical film having a diffusing function can be produced.
    [305] In the case of imparting a light diffusing function to the optical film in this manner, it is preferable to form the above-mentioned concave-convex to a constant size so that the light transmittance from the low wavelength light to the high wavelength light is kept stable. There is no particular limitation on the shape of the unevenness, which will vary significantly depending on the technique used to form the unevenness, but typical surface roughness values (centerline average height Ra) are 0.001 to 100 μm, preferably 0.005 to 10 μm, More preferably, it is 0.01-1 micrometer, Most preferably, it is 0.05-1 micrometer. When the Ra value is less than 0.001 μm or more than 100 μm, it is difficult to achieve a good light diffusing function. However, in the case of imparting a lens function such as a Fresnel lens function to the optical film, the Ra value may slightly exceed 100 μm.
    [306] Moreover, the optical film | membrane which has the light-diffusion function of this invention can be manufactured by casting the homogeneous mixture manufactured by adding another resin or filler which is immiscible with the resin of this invention to the solution of resin of this invention.
    [307] Specifically, when the above-mentioned immiscible resin is added, the difference in refractive index between the immiscible resin and the resin of the present invention is typically 0.00001 or more, preferably 0.0001 or more, more preferably 0.001 or more, most preferably 0.01 or more. In the film produced by selecting the immiscible resin as possible and adding this type of immiscible resin to the solvent, and then mixing, casting and drying, the number average of the resin portions containing no immiscible resin as described above. If the particle diameter is typically 0.01 to 1,000 µm, preferably 0.05 to 500 µm, more preferably 0.1 to 100 µm, most preferably 0.5 to 50 µm, the light diffusion effect on light from low wavelength to high wavelength will be exerted. Can be. When the above-described refractive index difference is less than 0.00001 or the above-described particle diameter is less than 0.01 μm, it is difficult to give a satisfactory light diffusing function, while when the above-mentioned particle diameter exceeds 1,000 μm, the transmittance of light is significantly lowered, and the film thickness is reduced. Precision and surface are easy to deteriorate
    [308] The addition amount of the immiscible resin may vary depending on the required light diffusing performance, but a typical amount is 0.001 to 100 parts by weight, preferably 0.01 to 70 parts by weight, more preferably 0.1 to 50 parts by weight of 100 parts by weight of the resin of the present invention. Parts by weight, most preferably 1 to 25 parts by weight. When the addition amount is 0.001 parts by weight or less, it is difficult to achieve a satisfactory light diffusing function. In contrast, when the amount added exceeds 100 parts by weight, the light transmittance undesirably falls to a low level.
    [309] Examples of suitable fillers that can be used include commercially available inorganic fillers or organic fillers prepared by finely pulverizing a cured product of a thermosetting resin. The particle diameter and the addition amount of the filler are the same as in the case of the immiscible resin described above.
    [310] Specific examples of immiscible resins for the resins of the present invention include polymethylmethacrylate (PMMA), polystyrene, polyvinylbenzene, polyamide or polyimide. Specific examples of the aforementioned fillers include metals such as gold or silver, metal oxides such as SiO 2 , TiO 2 , ZnO 2 and Al 2 O 3 and glass and quartz particles.
    [311] There is no particular limitation on the drying (solvent removal) step in the above-described solvent casting method, and most conventional methods may be used including passing the material through a plurality of rollers through a drying oven, but the solvent evaporates during the drying process. In order to prevent such foaming phenomenon, it is preferable to divide the drying process into a plurality of stages and to control the temperature or the air volume in each process, because bubbles generate significantly lower the properties of the film.
    [312] The amount of residual solvent in the optical film should typically be at most 10% by weight, preferably at most 5% by weight, more preferably at most 1% by weight, most preferably at most 0.5% by weight. If the amount of residual solvent exceeds 10% by weight, the dimensional change of the optical film will undesirably increase with time during use. In addition, when the residual solvent is present, the Tg is lowered and the heat resistance is lowered, all of which are not preferable.
    [313] In order to satisfactorily perform the stretching and orientation steps described below, the amount of residual solvent should be adjusted within the above-mentioned range. Specifically, the amount of residual solvent should typically be 10 to 0.1% by weight, preferably 5 to 0.1% by weight, more preferably 1 to 0.1% by weight in order to stably and uniformly express the phase difference in stretching and orientation. . By limiting the amount of residual solvent, the stretching process becomes easier or the control of the phase difference becomes simpler.
    [314] The thickness of the optical film of the present invention is typically 0.1 to 3,000 μm, preferably 0.1 to 1,000 μm, more preferably 1 to 500 μm, and most preferably 5 to 300 μm. If the thickness is less than 0.1 mu m, it becomes difficult to actually handle the membrane, and conversely, if the thickness exceeds 3,000 mu m, it becomes difficult to wind the membrane onto the roll.
    [315] The thickness distribution of the optical film of the present invention is typically within ± 20% of the average thickness, preferably within ± 10%, more preferably within ± 5%, and most preferably within ± 3%. The change in the thickness of the film around 1 cm is typically 10% or less, preferably 5% or less, more preferably 1% or less, and most preferably 0.5% or less. By controlling the thickness in this manner, it is possible to block uneven phase differences in stretching and orientation.
    [316] Third Aspect of the Invention
    [317] <Optical film providing retardation to transmitted light>
    [318] This aspect of the present invention provides an optical film (hereinafter, referred to as a retardation film) for imparting retardation to transmitted light. In this type of retardation film, since the thermoplastic norbornene resin polymer chains making the film are oriented in a certain direction, it is possible to provide retardation to transmitted light. Such retardation films can be obtained by orienting the polymer chains in a regular manner by carrying out the stretching process on the optical film, in particular the single resin-layer film, of the first and / or second aspect of the present invention. Typical polymer membranes formed by one of the following melt extrusion methods or solvent casting methods are not arranged in a particular direction, and further include molecular chains present in a random arrangement in which the arrangement varies depending on the magnitude of distortion occurring in the membrane during the manufacturing process. In contrast to the typical case, a membrane described herein in a regular orientation refers to a retardation film in which the entire molecular chain is oriented in a regular pattern in the in-plane uniaxial direction, biaxial direction, or thickness direction of the membrane. The regularity of the orientation in the oriented film changes.
    [319] Examples of the stretching process method for producing the phase difference film of the present invention include known uniaxial stretching methods and biaxial stretching methods. In other words, a suitable method is a combination of a transverse uniaxial stretching method using the tenter method, a roll compression stretching technique, and a longitudinal uniaxial stretching technique using two sets of rollers with different circumferences, as well as a combination of the transverse axis stretching and the longitudinal axis stretching. It is a stretching technique using one biaxial stretching technique and expansion method.
    [320] In the case of the uniaxial stretching method, the stretching speed is typically 1 to 5,000% / min, preferably 50 to 1,000% / min, more preferably 100 to 1,000% / min, most preferably 100 to 500% / min. Should be
    [321] Biaxial stretching includes both stretching in two directions at the same time and stretching in a first direction and then in a second direction different from the first direction. In this case, there is no particular limitation on the angle of intersection of the two stretching axes for controlling the ellipsoidal shape of the membrane after stretching, which can be determined according to the properties of the particular product desired, which is typically in the range of 120 to 60 °. . The stretching speed may be the same in both directions or may be different in each direction, but typically the stretching speed in both directions is 1 to 5,000% / min, preferably 50 to 1,000% / min, more preferably 100 to 1,000% / min, most preferably 100 to 500% / min.
    [322] The stretching process temperature is not particularly limited, but based on the glass transition temperature Tg of the resin of the present invention, the temperature is typically Tg ± 30 ° C., preferably Tg ± 15 ° C., more preferably Tg-5 ° C. It is in the range of +5 ° C. By keeping the stretching process temperature within this range, irregularities in the phase difference can be suppressed, and the index ellipsoid can be more easily controlled.
    [323] There is no particular restriction on stretch amplification, which is typically determined by the properties of the particular product desired, but typical magnification values should be 1.01 to 10 times, preferably 1.03 to 5 times, more preferably 1.03 to 3 times. If the stretching amplification exceeds 10 times, it may be difficult to control the phase difference.
    [324] The stretched membrane may be simply cooled as it is, but is preferably thermally fixed by holding the membrane at atmospheric pressure for at least 10 seconds, preferably 30 to 60 seconds, more preferably 1 to 60 minutes, at a temperature between Tg-20 ° C and Tg. You have to. Thereby, the change of the transmission light retardation with time progress is suppressed, and the stable retardation film can be manufactured.
    [325] When heated at 100 ° C. for 500 hours, the shrinkage coefficient on heating of the dimension of the optical film of the present invention when not stretched is typically 5% or less, preferably 3% or less, more preferably 1% or less, most preferably Preferably it is 0.5% or less.
    [326] When heated at 100 ° C. for 500 hours, the shrinkage coefficient upon heating of the dimensions of the retardation film of the present invention is typically 10% or less, preferably 5% or less, more preferably 3% or less, most preferably 1% or less. .
    [327] Shrinkage coefficients in the above ranges are achieved by a variety of techniques including the appropriate choice of specific monomer raw materials for resins of the present invention, the appropriate choice of other copolymerizable monomers, the adjustment of conditions in the casting method used, and the adjustment of conditions for the stretching process. can do.
    [328] In the stretched membrane produced by the above-described method, the stretching result molecules are aligned, and the phase difference is imparted to the transmitted light, but this phase difference can be adjusted by factors such as stretch amplification, stretching temperature and film thickness. For example, in the case of a film having the same thickness before stretching, a film that is stretched and amplified to a greater extent tends to have a larger absolute value with respect to the phase difference of the transmitted light, and then change the stretch amplification to give a desired level of phase difference to the transmitted light. A retardation film can be manufactured. Conversely, in the case of the same stretched and amplified film, a film having a large thickness before stretching tends to have an absolute value with respect to the phase difference of transmitted light, and then, by changing the film thickness before stretching, a desired level difference is given to the transmitted light. A retardation film can be manufactured. Within the above stretching process temperature range, the lower the stretching temperature value, the larger the absolute value of the phase difference of the transmitted light tends to be. Then, the phase difference film which gives the desired value of the phase difference to the transmitted light can be produced by changing the stretching temperature. have.
    [329] The retardation value imposed on the transmitted light by the stretched retardation film produced by the above-described method can be determined according to the intended use of the film, in which case the film is not particularly limited, but the film is a liquid crystal display device, an electro-polarization display device, or a laser optical system. Used in wave plates, the retardation values are typically from 1 to 10,000 nm, preferably from 10 to 2,000 nm, more preferably from 15 to 1,000 nm.
    [330] The phase difference of the light passing through the retardation film is preferably high uniformity, the change of the phase difference with respect to the average value at a wavelength of 550 nm is typically ± 20% or less, preferably ± 10% or less, more preferably ± 5% or less Should be When the change in the phase difference exceeds ± 20%, the use of a film on a liquid crystal display element or the like causes color irregularity and the like, and deteriorates the overall performance of the display.
    [331] The ratio of the phase difference Re (550) of the transmitted light at the wavelength 550 nm and the phase difference Re (400) of the transmitted light at the wavelength 400 nm, that is, the ratio Re (400) / Re (550), is in the range of 1.5 to 1.0, and the aforementioned phase difference Re ( 550) and the ratio of the phase difference Re (800) of transmitted light at a wavelength of 800 nm, that is, the ratio of Re (800) / Re (550) is in the range of 1.0 to 0.5, and when the phase difference film is used as a phase difference plate in the liquid crystal display element, It is possible to optically correct the phase difference of the light passing through the liquid crystal layer, to secure the sharpness of the image, and is useful for fine adjustment of color tone.
    [332] In addition, in the plane of the optical film, the axis having the largest refractive index is referred to as the x axis, the direction perpendicular to the x axis in the plane is represented by the y axis, and the thickness direction of the film perpendicular to the plane of the film is represented by the z axis. In the case of ellipses, the corresponding refractive indices are represented by Nx, Ny, and Nz, respectively, and the anisotropy degree of the refractive index represented by the formula (Nx + Ny) / 2-Nz is within ± 0.1, preferably within ± 0.01, more preferably Is within ± 0.005, most preferably within ± 0.001, and when this optical film is used as a member of the STN liquid crystal display element, it is preferable that the viewing angle dependence is small.
    [333] The retardation film of the present invention comprising two or more resin layers or a single resin layer prepared by laminating two or more single resin layer films together can be used as it is, or such films can be bonded to a transparent substrate to form a retardation plate. In addition, such a retardation plate can be laminated | stacked on another film | membrane, sheet | seat, or a base material. In the case of lamination, an adhesive may be used. Highly transparent adhesives are preferred, and specific examples include the addition of natural rubbers, synthetic rubbers, vinyl acetate / vinyl chloride copolymers, pressure sensitive adhesives such as polyvinyl ethers, acrylic resins and modified polyolefin resins, and curing agents such as isocyanate group containing compounds. And curable pressure-sensitive adhesives such as the resins having functional groups such as hydroxy or amino groups, anhydrous laminated polyurethane adhesives, synthetic rubber base adhesives, and epoxy adhesives.
    [334] In order to improve the efficacy of laminating to other sheets or substrates, the above-mentioned retardation film and retardation plate may also be laminated in advance with an adhesive layer. In some cases, any of the aforementioned adhesives can be used.
    [335] <Optical film having a transparent conductive layer>
    [336] In the optical film of the present invention, the transparent conductive layer can be laminated on at least one surface of the optical film. Examples of suitable materials for forming the transparent conductive layer include oxides of the metals as well as metals such as Sn, In, Ti, Pb, Au, Pt, and Ag, and simple metal films formed on the surface of the substrate or, if necessary, The metal film can subsequently be oxidized. Conventional methods involve the adhesion of an oxide layer, which is first formed from a simple metal or a low content oxide and then converted into a transparent film by thermal oxidation, anion oxidation or liquid phase oxidation to oxidize. Such a transparent conductive layer can be formed by adhering another sheet or film containing the transparent conductive layer to an optical film, or can be formed by plasma polymerization method, sputtering method, vacuum deposition method, plating method, ion plating method, spraying method or electrolyte deposition method. It can also be formed directly on the optical film of the present invention using. There is no particular limitation on the thickness of the transparent conductive layer, but it can be determined according to the desired properties, which should typically be 10 to 10,000 kPa, preferably 50 to 5,000 kPa.
    [337] In the case of directly forming the transparent conductive layer on the optical film of the present invention, an adhesive layer or an anchor coating layer may be prepared between the film and the transparent conductive layer if necessary. Examples of suitable adhesives include heat resistant resins such as epoxy resins, polyimides, polybutadienes, phenol resins and polyether ether ketones. The fixed coating layer described above uses a material incorporating a so-called acrylic prepolymer such as epoxy diacrylate, urethane diacrylate, and polyether diacrylate, and the layer uses a known curing technique such as UV curing or thermosetting. Can be cured.
    [338] The optical film having the transparent conductive layer of the present invention can be formed of a product laminated in combination with a polarizing film as a substrate. There is no particular limitation on the method of using the optical film and the polarizing film in combination with the transparent conductive layer of the present invention, but one suitable method is to apply an adhesive suitable to the optical film with the transparent conductive layer opposite to the transparent conductive layer of the optical film. Thereby, there is a method of laminating on at least one surface of the polarizing film produced by laminating a protective film on both sides of the polarizing film. Alternatively, the optical film having the transparent conductive layer of the present invention may also use a polarizing film that directly adheres to the optical film by applying a suitable adhesive opposite the transparent conductive layer of the optical film instead of using the polarizing film protective film. have. Moreover, the optical film of this invention without a transparent conductive layer can be used as a protective film with respect to the polarizing film which is a base material. In such a case, when the retardation film of the present invention is used as a protective film, the protective film functions as a retardation plate, and as a result, there is no need to attach a separate retardation film to the polarizing film.
    [339] If desired, a gas barrier material such as polyvinyridine chloride or polyvinyl alcohol may also be deposited on at least one surface of the optical membrane with the transparent conductive layer of the present invention to lower the transmission of oxygen and water vapor. In addition, the hard coating layer may be laminated on the upper layer of the gas barrier layer to improve the wear resistance and heat resistance of the film. Examples of suitable hard coating materials include organic hard coating materials such as organic silicone based resins, melamine resins, epoxy resins and acrylic resins, as well as inorganic hard coating materials such as silicon dioxide. Among these materials, organic silicone base resins and acrylic resins are preferred. The organosilicon base resin includes resins having functional groups in all manners, but a resin having an epoxy group is preferable.
    [340] <Optical film having an antireflection layer>
    [341] In the optical film of the present invention, the antireflection layer can be laminated on at least one surface of the optical film. Commonly used methods of forming antireflective layers include, for example, inorganic systems comprising metal oxides of silicon, titanium, tantalum or zirconium, or (co) polymers of vinylidene fluoride, hexafluoropropylene or tetrafluoroethylene, or An antireflection film formed of one of an organic system containing a fluorine-containing compound such as a (co) polymer of a fluorine-containing (meth) acrylate is formed using a sputtering method, vapor deposition, coating method or dipping method to a thickness of 0.01 to 10 μm. There is a way. The thickness of the antireflective layer is typically 0.01 to 50 μm, preferably 0.1 to 30 μm, more preferably 0.5 to 20 μm. If the thickness is less than 0.01 mu m, the desired antireflection effect cannot be achieved, and if the thickness exceeds 50 mu m, irregularities in the thickness of the applied film may increase and the appearance may deteriorate.
    [342] In addition, a known hard coating layer or a dirt barrier layer can be laminated on the optical film having the antireflection layer of the present invention. If necessary, the above-mentioned transparent conductive layer can be laminated. In addition, the optical film may have a function of imparting a phase difference to transmitted light or a light diffusing function.
    [343] By producing a film having a plurality of functions described above, an optical film having an antireflection layer of the present invention can reduce the number of components of the film, so that, for example, when the optical film is used in a liquid crystal display element, the antireflection film is a retardation plate, Many functions can be combined, including a light-diffusion film, a polarizing plate protective film, or an electrode base material (transparent conductive layer).
    [344] The invention is described in more detail through the following series of examples. However, the present invention is not limited to the examples illustrated below. In the following description, unless otherwise indicated, "parts" and "%" refer to "parts by weight" and "% by weight", respectively.
    [345] First, the measurement method used to obtain the various measured values described below will be described.
    [346] [Glass Transition Temperature (Tg)]
    [347] Differential scanning calorimetry (DSC) manufactured by Seiko Instruments Inc. was used to measure the glass transition temperature by programming at a rate of 20 ° C./min under a nitrogen atmosphere.
    [348] [Saturated Absorption Rate]
    [349] Saturated absorbance values were measured according to ASTM D570, samples were immersed in 23 ° C. water for one week, and weight gain was measured.
    [350] [Total Light Transmittance, Haze]
    [351] This value was measured using a haze instrument, HGH-2DP, manufactured by Suga Test Instruments Co., Ltd., a number of test instruments.
    [352] [Transmitted Light Phase Difference]
    [353] The phase difference of transmitted light was measured using KOBRA-21ADH and KOBRA-CCD manufactured by Oji Scientific Instruments Co., Ltd .. For each sample, a total of 10 measurements were taken at different locations, and the average of these 10 values was recorded as the phase difference for the sample.
    [354] The change in phase difference was calculated by the following equation.
    [355] Re (m) / Re (A) × 100
    [356] In the above formula, Re (m) represents the absolute value of the difference between the maximum or minimum value and the average value, and Re (A) represents the average value. The larger of the two absolute values was used for the change calculation.
    [357] Synthesis Example 1
    [358] 200 parts of 8-methyl-8-methoxycarboxytetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene (specific monomer D), 5- (4-biphenylcarbonyloxymethyl) ratio 50 parts of cyclo [2.2.1] hept-2-ene (specific monomer A), 18 parts of 1-hexene (molecular weight regulator) and 750 parts of toluene were combined in a reaction vessel under a nitrogen atmosphere, and then the solution was heated to 60 ° C. The solution was then denatured to 0.62 parts of toluene solution of triethyl aluminum (1.5 mol / l) and t-butanol and methanol (t-butanol: methanol: tungsten = 0.35 mol: 0.3 mol: 1 mol) as a polymerization catalyst in the solution in the reaction vessel. 3.7 parts of a toluene solution (concentration of 0.05 mol / l) of tungsten hexachloride was added and the system was subsequently stirred at 80 ° C. for 3 hours to proceed with ring-opening polymerization to obtain a ring-opening polymer solution. The polymerization conversion rate was 97%, and the intrinsic viscosity (η inh ) of the ring-opening polymer measured in chloroform at 30 ° C. was 0.66 dl / g.
    [359] 4,000 parts of the ring-opened polymer solution thus obtained were placed in an autoclave, and 0.48 parts of RuHCl (CO) [P (C 6 H 5 ) 3 ] 3 was added to the solution, and the resulting mixture was added under hydrogen gas pressure of 100 kg / cm 2 . The hydrogenation reaction was completed by stirring for 3 hours while heating to a reaction temperature of 165 ℃.
    [360] The reaction product solution (hydrogenated polymer solution) was cooled and excess hydrogen gas was released. The reaction solution was then poured into a large amount of methanol, the precipitate was separated and recovered, and the precipitate was dried to give a hydrogenated polymer.
    [361] The hydrogenation rate of the olefinically unsaturated bonds in the hydrogenated polymer (hereinafter referred to as resin (a-1)) produced by the above method was measured by using 400 MHz 1 H-NMR, and was 99.9%. In contrast, The aromatic ring was not necessarily hydrogenated. The glass transition temperature (Tg) of resin (a-1) was measured using the DSC method, and the value of 160 degreeC was obtained. The polystyrene reduced number average molecular weight (Mn) and the weight average molecular weight (Mw) of the resin (a-1) were measured using a GPC method (solvent: tetrahydrofuran) to determine the polystyrene reduced number average molecular weight (Mn) of 47,000 and 187,000. The weight average molecular weight (Mw) was obtained and the molecular weight distribution (Mw / Mn) was 3.98. The saturated absorption rate of the resin (a-1) was measured at 23 ° C. to obtain a value of 0.3%, and the SP value was measured to obtain a result of 19 (MPa 1/2 ). The intrinsic viscosity (η inh ) of the resin (a-1) was measured in chloroform at 30 ° C. to obtain a value of 0.67 dl / g.
    [362] Synthesis Example 2
    [363] 175 parts of 8-methyl-8-methoxycarboxytetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene (specific monomers D), 1,4-methano-1,4,4a, The reaction was carried out in a similar manner as in Synthesis Example 1, except that 75 parts of 9a-tetrahydrofluoroene (alias: 1H, 4H, 4aH, 9aH-1,4-methanofluorene) (specific monomer C ) were used. To give hydrogenated resin (b-1). The hydrogenation rate of the olefinic unsaturated bond of resin (b-1) was 99.9% when measured using 400 MHz 1 H-NMR, and the aromatic ring was essentially hydrogenated. Tg value of resin (b-1) was 155 degreeC, The polystyrene conversion number average molecular weight (Mn) and weight average molecular weight (Mw) of resin (b-1) were measured using GPC method (solvent: tetrahydrofuran). The polystyrene reduced number average molecular weight (Mn) and the weight average molecular weight (Mw) of 120,000 were obtained, and the molecular weight distribution (Mw / Mn) was 3.75. The saturated water absorption of resin (b-1) was measured at 23 ° C. to obtain a value of 0.2%, and the intrinsic viscosity (η inh ) was measured to obtain a value of 0.61 dl / g.
    [364] Synthesis Example 3
    [365] 200 parts of 8-methyl-8-methoxycarboxytetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene (specific monomers D), 1,2- (2H, 3H- [1,3 ] The reaction was carried out in a similar manner as in Synthesis Example 1, except that 50 parts of epicyclopenta) -1,2-dihydroacenaphthalene (specific monomer B ) was used to obtain hydrogenated resin (c-1). It was. Resin was 99.9% do the hydrogenation rate was measured using a 400 MHz 1 H-NMR of the olefinic unsaturation of the (c-1), the aromatic rings were essentially added hydrogen. Tg value of resin (c-1) was 175 degreeC, The polystyrene conversion number average molecular weight (Mn) and weight average molecular weight (Mw) of resin (c-1) were measured using GPC method (solvent: tetrahydrofuran). The polystyrene reduced number average molecular weight (Mn) and the weight average molecular weight (Mw) of 180,000 were obtained, and the molecular weight distribution (Mw / Mn) was 4.29.
    [366] Comparative Synthesis Example 1
    [367] Similar to Synthesis Example 1, except using only 250 parts of 8-methyl-8-methoxycarboxytetracyclo [4.4.0.1 2,5 .1 7,10 ] -3-dodecene (monomer A-1) The reaction was carried out by the method to obtain hydrogenated resin (d-1). It was 99.9% when the hydrogenation rate of the olefinic unsaturated bond of resin (d-1) was measured using 400 MHz <1> H-NMR. Tg value of resin (c-1) was 170 degreeC, The polystyrene conversion number average molecular weight (Mn) and weight average molecular weight (Mw) of resin (c-1) were measured using GPC method (solvent: tetrahydrofuran). The polystyrene reduced number average molecular weight (Mn) of 38,000 and the weight average molecular weight (Mw) of 122,000 were obtained, and the molecular weight distribution (Mw / Mn) was 3.21.
    [368] Example 1
    [369] The above-mentioned resin (a-1) was dissolved in toluene to obtain a 30% concentration (the viscosity of the solution was 30,000 mPa · s at room temperature), followed by Inoue Kinzoku Kogyo Co., Ltd. 100 μm thick PET membrane (Torey Industries Co., Ltd.) subjected to hydrophilic surface treatment (to improve adhesion) using an acrylic acid based system using an INVEX lab coater manufactured by A sufficient amount of the solution was applied to Lumirror U94) manufactured by HF) and dried to prepare a membrane having a thickness of 100 μm. The membrane was then predried at 50 ° C. and then secondary dried at 90 ° C. The resin film was then peeled from the PET film to obtain a resin film (a-2). The residual solvent content of the membrane thus obtained was 0.5%.
    [370] The photoelastic coefficient (C P ) and the stress optical coefficient (C R ) for the film (a-1) were measured using known methods (Polymer Jourmal, Vol. 27, No. 9, pp943-950 (1995)). . That is, the photoelastic coefficient (C P ) was measured by removing a film sample at room temperature (25 ° C.) and applying a predetermined amount in various ways, and the photoelastic coefficient (C P ) and the stress of the sample were calculated for each time from the generated phase difference. After stretching the film in several proportions (percentage), it is gradually cooled to room temperature, and then the phase difference produced in each case is measured, and then the stress optical coefficient (C) is applied by varying the amount of film sample at a temperature above Tg. R ) was measured, and the stress optical coefficient (C R ) calculated from this phase difference value and the applied stress value were measured. As a result, C p = 5 (x 10 -12 Pa -1 ) and C R = 2,900 (x10 -12 Pa -1 ).
    [371] The membrane (a-2) was heated to a temperature of Tg + 5 ° C., that is, 165 ° C. in a tenter, and then stretched 1.08 times at a stretching rate of 400% / min. Subsequently, the stretched film was left for about 2 minutes while cooling to 140 ° C. atmosphere, and then further cooled to room temperature and removed to remove a retardation film having a thickness of 94 μm with a phase difference of 140 nm at a wavelength of 550 nm (a-3). ) Was obtained. Another film was prepared in a similar manner to that described above except that the stretch size was 1.28 times, to prepare a retardation film (a-4) having a phase difference of 280 nm for transmitted light at a wavelength of 550 nm.
    [372] For each of these weft-order films (a-3) and (a-4), the total light transmittance, the haze, and the phase difference change of the transmitted light were measured. The results are shown in Table 1. Samples of the resin films (a-3) and (a-4) were laminated together to cross each of the optical axes by 62 °, and the wavelength dependence of the phase difference of the transmitted light was measured. In other words, after measuring the value of Re (λ) / λ in the range of 400 to 800 nm, wherein Re (λ) is the phase difference value of transmitted light at the wavelength λ, the results are shown in FIG. 1. In FIG. 1, Re (λ) is abbreviated as Re.
    [373] Example 2
    [374] Resin (b-1) was dissolved in toluene to prepare a 30% concentrate (the viscosity of the solution at room temperature was 29,000 mPa · s), using the same method as described in Example 1 and having a thickness of 100 μm and a residual solvent content. The resin film (b-2) which is 0.5% was manufactured.
    [375] Resin (b-2) can stress the optical system of the (C R) and the stress optical system can (C R) of Example 1 was measured using the same methods described for, and the results, C p = 10 (× 10 - 12 Pa −1 ) and C R = 2,400 (× 10 −12 Pa −1 ).
    [376] In the same manner as in Example 1, the membrane (b-2) was heated to a temperature of Tg + 5 ° C., that is, 160 ° C. in a tenter, and then stretched 1.30 times at a stretching rate of 400% / min. Subsequently, the stretched film was allowed to stand for about 2 minutes while cooling to an atmosphere of 135 ° C., and then further cooled to room temperature and removed to remove a phase difference film having a thickness of 90 μm with a phase difference of 270 nm at a wavelength of 550 nm (b-3 ) Was obtained.
    [377] The phase difference change of total light transmittance, haze, and transmitted light was measured with respect to such retardation film (b-3). The results are shown in Table 1.
    [378] Example 3
    [379] Resin (c-1) was dissolved in toluene to prepare a 30% concentrate (at room temperature, the viscosity of the solution was 40,000 mPa · s), using the same method as described in Example 1 and having a thickness of 100 μm and a residual solvent content. The resin film (c-2) which is 0.6% was manufactured.
    [380] Resin (c-2) can stress the optical system of the (C R) and the stress optical system can (C R) of Example 1 was measured using the same methods described for, and the results, C p = 15 (× 10 - 12 Pa −1 ) and C R = 2500 (× 10 −12 Pa −1 ).
    [381] In the same manner as in Example 1, the membrane (c-2) was heated to a temperature of Tg + 5 ° C., that is, 180 ° C. in a tenter, and then stretched 1.31 times at a stretching rate of 400% / min. The stretched film was then left to stand for about 2 minutes while cooling to 155 ° C. atmosphere, followed by further cooling to room temperature and removal to remove the phase difference film having a thickness of 90 μm with a phase difference of 280 nm at a wavelength of 550 nm (c-3). ) Was obtained.
    [382] The phase difference change of total light transmittance, haze, and transmitted light was measured about this retardation film (c-3). The results are shown in Table 1.
    [383] Comparative Example 1
    [384] Resin (d-1) was dissolved in toluene to prepare a 30% concentrate (the viscosity of the solution at room temperature was 31,000 mPa · s), using the same method as described in Example 1, and having a thickness of 100 μm and a residual solvent content. The resin film (d-2) which is 0.5% was manufactured.
    [385] Resin can stress the optical system of the (d-2) (C R ) and the number of stress optical system (C R) of Example 1 was measured using the same methods described for, and the results, C p = 4 (× 10 - 12 Pa −1 ) and C R = 1,440 (× 10 −12 Pa −1 ).
    [386] In the same manner as in Example 1, the membrane (d-2) was heated to a temperature of Tg + 5 ° C., that is, 175 ° C. in a tenter, and then stretched 1.30 times at a stretching rate of 400% / min. The stretched film was then allowed to stand for about 2 minutes while cooling to 150 ° C. atmosphere, then further cooled to room temperature and removed to remove a phase difference film having a thickness of 90 μm with a phase difference of 97 nm at a wavelength of 550 nm (d-3 ) Was obtained.
    [387] For each of these retardation films (d-3) and (d-4), the change in the phase difference of the total light transmittance, haze, and transmitted light was measured. The results are shown in Table 1.
    [388] Comparative Example 2
    [389] Using the same method as described in Example 1, using a commercially available bisphenol A polycarbonate resin (Product No. C-1400, manufactured by Teijin Ltd.), the thickness was 100 μm and the residual solvent was used. A resin film (e-1) having a content of 0.5% was prepared. The photoelastic coefficient (C P ) and the stress optical coefficient (C R ) for the film (e-1) were measured using the same method as described in Example 1, and C P = 150 (× 10 −12 Pa − 1 ) and C R = 4,700 (× 10 −12 Pa −1 ).
    [390] The membrane (e-1) was heated in a tenter in a manner similar to Example 1 at a temperature of Tg + 5 ° C., ie, 150 ° C., and then stretched 1.30 times at a stretching rate of 400% / min. The stretched film was then left for about 2 minutes while cooling in an atmosphere of 125 ° C., then further cooled to room temperature and removed to obtain a phase difference film (e-2) having a phase difference of 520 nm for transmitted light at a wavelength of 550 nm. . Another film was prepared in a similar manner to that described above except that the draw size was 1.05 times, to obtain a retardation film (e-3) having a phase difference of 280 nm for transmitted light at a wavelength of 550 nm.
    [391] Subsequently, the fluctuation of the total transmitted light, haze, and the phase difference of the transmitted light for each of these retardation films (e-2) and (e-3) was measured. The results are shown in Table 1 below.
    [392] Example 1 Example 2 Example 3 Retardation membrane a-3 a-4 b-3 c-3 Draw ratio 1.08 1.28 1.30 1.31 Total light transmittance (%) 93 93 93 93 Haze (%) 0.1 0.1 0.1 0.1 Retardation (nm) 140 280 270 280 Phase difference change (%) 1 or less 1 or less 1 or less 1 or less Comparative Example 1 Comparative Example 2 Retardation membrane d-3 d-4 e-2 e-3 Draw ratio 1.30 1.70 1.30 1.05 Total light transmittance (%) 93 93 90 90 Haze (%) 0.1 0.1 0.2 0.2 Retardation (nm) 97 184 520 280 Phase difference change (%) 1 or less 1 or less 5 8
    [393] Example 4, Comparative Example 3
    [394] Retardation films (a-4), (b-3), (c-3) and (e-3) obtained in Examples 1 to 3 and Comparative Example 2 were respectively cut into 10 cm 2 sheets and cyanoarylate Using a system adhesive (Aron Alpha "High Speed EX", manufactured by Konishi Co., Ltd.), an aluminum plate of 1 cm x 10 cm is attached to the opposite end of each sheet (bonding surface: 0.5 cm × 10 cm), a series of test samples were prepared. Thereafter, each of the test samples was suspended through one of the adhered aluminum plates to bring the amount of 100 g into close contact with the other aluminum plate, and then the samples were placed in a temperature atmosphere of -50 ° C. lower than the glass transition temperature of the retardation film resin. It was left hanging for hours. Each sample was then removed and cooled to room temperature and the phase difference at 550 nm was measured. The results are shown in Table 2 below.
    [395] Retardation membrane a-4 b-3 c-3 e-3 Initial phase difference value (nm) 280 270 280 280 Phase difference value after breaking (nm) 280 270 280 380
    [396] As confirmed by the comparison of Examples 1 to 3 and Comparative Example 1 described above, the optical film incorporating the thermoplastic norbornene resin into the essential structural unit of the present invention is a thermoplastic norbornene that does not contain the aforementioned essential structural unit. The process for imparting a large retardation of transmitted light to the same stretching expansion as compared with the optical film incorporating the resin, and producing a desired retardation film is relatively easily performed using the optical film of the present invention. Although the resin contains the essential structural units of the present invention, the change in phase difference is still very small and has the desirable properties provided by conventional thermoplastic norbornene resins.
    [397] Further, as confirmed by the comparison of Examples 1 to 3 and Comparative Example 2 described above, the photoelastic coefficient (C P ) and the stress optical coefficient (C R ) were formed from polycarbonate resins outside the scope of the present invention. The retardation film has low uniformity of retardation of transmitted light with respect to its wavelength, low stability as shown in Table 2, and therefore changes with time depending on environmental factors.
    [398] Example 5
    [399] An optical film (a-5) having sand diffusion treatment of the films (a-3), (b-3) and (c-3), each having a light diffusing function, having an opacity of 55% and a total light transmittance of 93%, (b-6) and (c-6) were prepared respectively. The film did not show any discernible change in opacity or overall light transmittance even after 500 hours at high temperature, high humidity under conditions of 80 ° C. and 90% humidity.
    [400] Example 6
    [401] A transparent conductive film was formed on one surface of each of the films (a-3), (b-3) and (c-3) using a sputtering method that targets indium oxide / tin oxide (weight ratio 95: 5) , Transparent conductive films (a-6), (b-7) and (c-7) were obtained, respectively. These transparent conductive films were then visually checked for transparency and appearance (with or without scratches, degree of warpage of the film). The transparent conductive membrane was then subjected to a 500 hour endurance test at 80 ° C. and 90% humidity, and then the appearance of each membrane was visually confirmed for deformation (moisture resistance). All transparent conductive films showed good levels of transparency with an overall light transmittance of 85%, and the appearance was also excellent without scratches, distortions or protrusions.
    [402] Example 7
    [403] Sufficient amount of Opstar JN7212 film manufactured by JSR Corporation was applied to one surface of each of the films (a-3), (b-3) and (c-3), and dried to a thickness of 0.1 탆. Thin films were obtained, and films (a-7), (b-8) and (c-8) with antireflection layers were obtained, respectively. All three films showed good antireflection properties with a reflectance of 1% or less.
    [404] Example 8
    [405] A 50 μm thick polyvinyl alcohol film was immersed in a 40 ° C. solution containing 5 g of iodine, 250 g of potassium iodide, 10 g of boron and 1,000 g of water, followed by uniaxial stretching of the film by a factor of 4 over a period of about 5 minutes. First, the polarizing film was manufactured. 100 parts by weight of an acrylic resin formed from a monomer mixture of 90% by weight of n-butyl acrylate, 7% by weight of ethyl acrylate and 3% by weight of acrylic acid and trimethylolpropane (3 mol) of tolylene diisocyanate (3 mol) on the surface of each polarizing film ( 1 mol) applying an adhesive prepared by combining 2 parts by weight of a crosslinking agent formed from 75% by weight of an ethyl acetate solution of the additive product, and then laminating both sides of the polarizing film, respectively, for polarizing plates (a-8), (b-9) and (c-9) was prepared. Each of these polarizing plates was subjected to a 500 hour durability test at 80 ° C. and a relative humidity of 90%, and the appearance of each plate was visually examined for evidence of change. However, no abnormal changes such as bleaching or foaming were observed on any plate. The optical properties in each case were also 95% or more of the original value, indicating that the durability was good.
    [406] Example 9
    [407] The film (a-9) was prepared using the same method as described in Example 1 except that the surface was irregular and a matte PET film was used. The haze value of the film was 105, and the total transmitted light was 935. There was no appreciable change in haze value or total transmitted light even after 500 hours in a high temperature, high humidity chamber at 80 ° C. and 90% humidity conditions.
    [1] The present invention relates to an optical film comprising a thermoplastic norbornene resin as a main component. By stretching the film, the function of applying a phase difference to transmitted light can be easily given to the film. This retardation function makes excellent durability and stability. Such membranes are excellent in adhesion and adhesion to other materials, are very transparent, and are excellent in heat resistance. In addition, the present invention relates to an optical film having retardation, light diffusion, transparent conductivity and antireflection functions.
    [408] The optical film of the present invention has all the advantages of conventional thermoplastic norbornene resin-based films, such as high and low transparency, low phase difference, and uniform and stable phase difference application to transmitted light in stretching orientation, and good level of heat resistance and other materials. It exhibits adhesiveness and adhesion to water, exhibits little deformation upon water absorption, and has high toughness that could not be obtained in conventional thermoplastic norbornene resin systems. Moreover, at the time of manufacture, the phase difference of transmitted light can be controlled. As a result, this type of optical film can be used as a retardation film and an optical film with optical enhancement function, transparent conductivity or anti-reflection function, and can be used for a wide range of devices such as mobile phones, personal digital assistants, pagers, navigation devices. It can be used as a liquid crystal display element for a system, a vehicle mounted liquid crystal display, a liquid crystal monitor, a light modulation panel, an OA device display and an AV future display, as well as an electroluminescent display or a quench panel. In addition, optical films of this type can be used as wave plates of recording and / or reproducing apparatus for optical disks, for example CD, CD-R, ND, MO and DVD disks.
    权利要求:
    Claims (15)
    [1" claim-type="Currently amended] Incorporating a thermoplastic norbornene resin having a photoelastic coefficient (C p ) of 0 to 100 (× 10 -12 Pa -1 ) and a stress optical coefficient (C R ) of 1500 to 4,000 (× 10 -12 Pa -1 ) Optical film.
    [2" claim-type="Currently amended] An optical film comprising at least one resin layer comprising a thermoplastic norbornene resin formed of a polymer comprising a structural unit a represented by the following formula (1).
    <Formula 1>

    Where
    n is one of 0 and 1,
    m is one of 0 and an integer of 1 or more,
    X is one of a group represented by the formula -CH = CH- and a group represented by the formula -CH 2 CH 2- ,
    R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom; Halogen atom; C1-C30 substituted or unsubstituted hydrocarbon group which may contain the coupling group which mixed the oxygen atom, the nitrogen atom, the sulfur atom, or the silicon atom; And polar groups; or
    R 1 and R 2 , or R 3 and R 4 , or R 2 and R 3 are bonded to each other to form a hydrocarbon ring or a heterocyclic ring, wherein the hydrocarbon ring or the heterocyclic ring is a separate single structure or another ring May be one of a polycyclic structure formed through condensation, and the formed hydrocarbon ring or the heterocyclic ring may be an aromatic ring or a non-aromatic ring),
    Within at least a portion of the structural unit a incorporated in the polymer, at least one of the groups of R 1 to R 4 is a group of formula (2), or the groups R 2 and R 3 are bonded to each other to Form at least one of the groups selected from 4,
    The plurality of Xs present in the molecules of the copolymer are the same or different.
    <Formula 2>
    -(CH 2 ) p -OC (O) -R 5
    [Wherein,
    p is an integer from 1 to 5, R 5 is any of a biphenylyl group, a naphthyl group (α or β), anthracenyl group, and one of these groups in which a hydrogen atom is substituted with a halogen atom or a hydrocarbon group having 1 to 10 carbon atoms ],
    <Formula 3>

    [Wherein,
    R 1 and R 4 have the same meaning as defined above in connection with Formula 1, and R 6 to R 11 are each independently a hydrogen atom; Halogen atom; C1-C10 substituted or unsubstituted monovalent hydrocarbon group which may contain the coupling group which mixed the oxygen atom, the nitrogen atom, the sulfur atom, or the silicon atom; And monovalent polar group], and
    <Formula 4>

    [Wherein,
    R 1 and R 4 have the same meaning as defined above, and R 12 to R 15 are each independently a hydrogen atom; Halogen atom; C1-C10 substituted or unsubstituted monovalent hydrocarbon group which may contain the coupling group which mixed the oxygen atom, the nitrogen atom, the sulfur atom, or the silicon atom; And monovalent polar group,
    V and W are each independently a single bond and -O-, -CO-, -NR 16 -,-(CR 17 R 18 ) q- (wherein q = 1 to 5), -COO- and -OCO 2 is selected from the group consisting of
    R 16 to R 18 are each independently a hydrogen atom, a halogen atom, and an aliphatic hydrocarbon group having 1 to 10 carbon atoms, an alicyclic hydrocarbon group, and an aromatic hydrocarbon group.
    [3" claim-type="Currently amended] The optical film of claim 2, wherein n = 0 and m = 1 in Formula 1 representing the structural unit a.
    [4" claim-type="Currently amended] The optical film of claim 2, wherein the optical film imparts a phase difference to transmitted light.
    [5" claim-type="Currently amended] The method of claim 4, wherein the ratio of the phase difference Re (550) of the transmitted light at a wavelength of 550 nm and the phase difference Re (400) of the transmitted light at a wavelength of 400 nm, that is, the ratio of Re (400) / Re (550) is 1.5 to 1.0, An optical film having a ratio of phase difference Re (550) and phase difference Re (800) of transmitted light at a wavelength of 800 nm, that is, a ratio of Re (800) / Re (550) of 1.0 to 0.5.
    [6" claim-type="Currently amended] The said optical direction of Claim 4 which makes the x-axis the direction with the largest refractive index in the surface of the said optical film, makes the y-axis the direction orthogonal to this x axis in surface, and is perpendicular | vertical with respect to the plane of the said optical film. In the refractive index ellipsoid with the z-axis thickness direction of the membrane, when the corresponding refractive index is represented by Nx, Ny and Nz, respectively, the degree of anisotropy of the refractive index represented by the formula (Nx + Ny) / 2-Nz is within ± 0.1. It is an optical film | membrane characterized by the above-mentioned.
    [7" claim-type="Currently amended] 5. The method of claim 4, comprising laminating together two or more layers that impart retardation to transmitted light, wherein the formula Re (λ) / λ, wherein λ represents the wavelength of the transmitted light of the film, λ) represents a phase difference at a wavelength λ), wherein the optical film changes within ± 20% of the average value depending on the total wavelength in the range of 400 to 800 nm.
    [8" claim-type="Currently amended] The optical film of claim 2 having a light diffusing function on at least one surface.
    [9" claim-type="Currently amended] The optical film of claim 2, wherein the optical film has a transparent conductive layer on at least one surface.
    [10" claim-type="Currently amended] The optical film of claim 2, wherein the optical film has an antireflective layer on at least one surface.
    [11" claim-type="Currently amended] A method for producing an optical film as defined in claim 2, comprising casting an organic solvent solution containing the thermoplastic norbornene resin described in claim 2.
    [12" claim-type="Currently amended] The method according to claim 11, wherein the organic solvent is a mixed solvent of a good solvent and a poor solvent with respect to the thermoplastic norbornene resin.
    [13" claim-type="Currently amended] A polarizing plate comprising the optical film of claim 2.
    [14" claim-type="Currently amended] The polarizing plate according to claim 13, wherein the optical film exists as a protective film formed on at least one surface of the substrate of the polarizing plate.
    [15" claim-type="Currently amended] The polarizing plate according to claim 13, wherein the optical film is present as a substrate of the polarizing plate.
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    同族专利:
    公开号 | 公开日
    CN1468382A|2004-01-14|
    WO2002088784A2|2002-11-07|
    US7008569B2|2006-03-07|
    JP2003238705A|2003-08-27|
    WO2002088784A3|2003-09-04|
    EP1395855A2|2004-03-10|
    TWI294888B|2008-03-21|
    JP3899511B2|2007-03-28|
    US20040057141A1|2004-03-25|
    CN100549733C|2009-10-14|
    KR100876042B1|2008-12-26|
    KR20080096602A|2008-10-30|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    法律状态:
    2001-04-27|Priority to JPJP-P-2001-00133206
    2001-04-27|Priority to JP2001133206
    2001-12-14|Priority to JP2001382071
    2001-12-14|Priority to JPJP-P-2001-00382071
    2002-02-12|Priority to JPJP-P-2002-00033961
    2002-02-12|Priority to JP2002033961A
    2002-04-30|Application filed by 제이에스알 가부시끼가이샤
    2004-01-07|Publication of KR20040002400A
    2008-12-26|Application granted
    2008-12-26|Publication of KR100876042B1
    优先权:
    申请号 | 申请日 | 专利标题
    JPJP-P-2001-00133206|2001-04-27|
    JP2001133206|2001-04-27|
    JP2001382071|2001-12-14|
    JPJP-P-2001-00382071|2001-12-14|
    JPJP-P-2002-00033961|2002-02-12|
    JP2002033961A|JP3899511B2|2001-04-27|2002-02-12|Thermoplastic norbornene resin-based optical film|
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